Rabu, 22 Juni 2016

LEAN MANUFACTURING AND KANBAN SYSTEM

Supply Chain Management 
LEAN MANUFACTURING AND KANBAN

Nama: Muhammad Alif Afif
NIM: 223114050
Kelas: D3 Mtu B

Lean Manufacturing Definition

-Is a method or strategy to increase efficient management in manufacturing or production line.

-This method is adapted from TOYOTA PRODUCTION SYSTEM

The Purpose of Lean Manufacturing
}Maximizing of  point value
}Increase company profit
}Eliminating WASTE

Muda (Waste)
   Taiichi Ohno (1912-1990), has produced, identified EIGHT waste first kind of MUDA in the manufacturing system. WASTE is Everything That NOT Rated Supplement provides no Value Products.


Muda is everywhere.

8 types of waste




Pull and Push System





Problem Solution

2 how to resolve the problem

§Analytical Approach
§Design Approach







KANBAN SYSTEM



§Is a communication system that controls the flow of activity in PRODUCTION AREA

§The purpose
§For balancing production levels to match demand

Advantages Kanban
}Rapid response to changes
}Transfer of information at low cost and doesn’t use a computer
}reduce leadtime

Types of KANBAN
1. Instructions WORK
- To order the production process on the production line

2. pullout     
- To govern taking part in the process prior to the process thereafter.

 
Benefits Production Kanban

}giving work instructions to OP.produksi
}Make it easier to control the conditions of the production line
}knowing the condition
}Hold back over stock and reduce damage
}Timely Delivery
}smooth production

Rules of Kanban
}(I) the transfer of part kanban
}(II) there should be no right of withdrawal accompanied by
}(III) the defective product should not be forwarded to the next production process
}(IV) kanban number must be as small as possible
}(V) to be adjusted even small fluctuations in demand.